Custom 11 Gears Plastic Hydraulic Oil Gear Damper Rotary

Product Introduction

Key Features

11-Gear Mechanism

• The 11-gear system is a standout feature of this rotary damper. The multiple gears work in tandem to provide a wide range of torque multiplication and speed reduction options. This allows for highly precise control of the rotational speed and force. For example, in applications where a slow and controlled rotation is required, the gears can be configured to achieve the desired reduction ratio. The gears are carefully engineered to ensure smooth meshing and efficient power transmission. This results in a consistent and reliable rotational motion, free from jerks or sudden changes in speed.
• The 11-gear design also offers versatility in terms of the available torque and speed combinations. It can be adjusted to match the specific requirements of different applications, whether it's a high-torque, low-speed operation like in heavy machinery access panels or a low-torque, high-speed application such as in some consumer electronics with rotating components.

Plastic Construction

• The use of plastic in the construction of this damper offers several benefits. Firstly, plastic is lightweight, which makes it ideal for applications where weight is a critical factor. This is especially important in portable or handheld devices, where a heavy damper could affect the overall usability. Secondly, plastic is highly resistant to corrosion and rust, ensuring a long service life even in environments where moisture or chemicals may be present. The plastic material is also durable and can withstand the rigors of repeated use. It is engineered to maintain its shape and performance over time, providing reliable operation.
• Despite being lightweight, the plastic used is of sufficient strength to handle the forces exerted by the gears and the hydraulic system. It is carefully selected and processed to meet the specific mechanical requirements of the damper.

Hydraulic Oil Damping System

• The hydraulic oil damping system is the core of this rotary damper's functionality. It utilizes a fluid-filled chamber and a piston mechanism. As the damper rotates, the hydraulic oil is displaced in a controlled manner, gradually slowing down the speed of rotation. This results in a smooth and quiet movement, eliminating any jerky or sudden stops. The hydraulic oil provides a consistent damping effect, ensuring a stable and predictable rotational motion.
• The viscosity of the hydraulic oil can be adjusted to fine-tune the damping force. This allows for customization based on the specific needs of the application. For example, a higher viscosity oil can be used for applications requiring a stronger damping force, while a lower viscosity oil can provide a more delicate and responsive damping action. The hydraulic system is also designed to be reliable and durable, with seals and components that can withstand the pressures and movements associated with the damper's operation.

Customizable Design

• The damper offers a high degree of customizability. The 11-gear mechanism can be adjusted in terms of gear ratios to achieve the desired torque and speed characteristics. The hydraulic oil damping can be tailored to match the weight and resistance of the rotating component. The overall dimensions and appearance of the damper can also be modified to fit seamlessly into the application. For example, in a consumer product, the damper can be designed to have a sleek and compact look that complements the overall design aesthetic.
• Additionally, the mounting options and connection points can be customized to ensure easy and secure installation onto the mating components. This flexibility makes it suitable for a wide variety of applications, from industrial machinery to consumer electronics.

Specification Details

• Model	Torque	Body material	Shaft material	Oil	Working Temperature	Life cycle
  PR-T009	30-350gf.cm	PC	POM	Silicone Oil	-5℃ - 50℃	20,000cycles
  External Diameter	Dividing Dia	Gear No.	Modulus	Pressure Angle
  10.4	8.8	11	0.8	20°

Application Scenarios

• Ideal for use in industrial machinery, such as conveyor systems, where precise control of the rotation of rollers or transfer arms is required. The 11-gear mechanism and hydraulic damping can ensure smooth and accurate movement of materials.
• Suitable for consumer electronics, like the hinges of convertible laptops or the rotating mechanisms of some high-end audio equipment. The lightweight plastic construction and customizable features make it a great fit for these applications, enhancing the user experience.
• Can be used in automotive interiors, for example, in the control of rotating vents or adjustable cup holders. The reliable damping and customizability help improve the functionality and aesthetics of the interior components.

Installation and Maintenance

• Installation: The installation process is straightforward. The damper is attached to the rotating shaft or component using simple screws or clips, depending on the specific design. Clear installation instructions are provided to ensure proper alignment and connection.
• Maintenance: Regular inspection of the damper for any signs of wear, such as leakage of hydraulic oil, damage to the gears, or loose parts, is recommended. If any issues are detected, the damper can be easily replaced. Cleaning the damper with a mild detergent and a soft cloth is sufficient to keep it in good working condition.

Conclusion